Research Article |
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Corresponding author: Thapakorn Charoenying ( charoenying_t@su.ac.th ) Academic editor: Milen Dimitrov
© 2024 Dareena Jaiseri, Supusson Pengnam, Praneet Opanasopit, Tanasait Ngawhirunpat, Theerasak Rojanarata, Prasopchai Patrojanasophon, Teeratas Kansom, Thapakorn Charoenying.
This is an open access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.
Citation:
Jaiseri D, Pengnam S, Opanasopit P, Ngawhirunpat T, Rojanarata T, Patrojanasophon P, Kansom T, Charoenying T (2024) Novel propranolol-loaded gastro-floating 3D-printed devices with zero-order release kinetics. Pharmacia 71: 1-8. https://doi.org/10.3897/pharmacia.71.e133399
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Currently, fused deposition modeling (FDM) is a 3D printing technology that has been most widely used to develop innovative drug delivery approaches for overcoming the limitations of oral drug administration. Propranolol has a short plasma half-life and is well soluble in acidic environments. Thus, this study aimed to develop a gastro-floating 3D printed device (GFD) to sustain the release of propranolol in the stomach as a gastro-retentive drug delivery system. The polylactic acid (PLA) was selected to fabricate the GFD. An air chamber was included in the interior construction of the GFD design for buoyancy. The number of open channels on the side wall of GFD was modified to regulate release. The propranolol gel formulation was composed of a mixture of propranolol and polyvinylpyrrolidone (PVP) at the weight ratio of 6:5 and was then loaded into GFDs using a syringe. GFD exhibited a floating ability of more than 24 h with low standard deviation (SD) values of weight variation and shape dimension. The propranolol release from GFD shows sustained release properties in the simulated gastric environment without lag time. The 4 and 5 channels of GFD exhibited sustained drug release for 6 h. In addition, the duration of sustained release for 8 h was achieved from the GFD with 2 and 3 channels. The kinetic release of propranolol from GFDs was the best fit with zero-order. Thus, the GFDs could be designed to control the drug release according to each patient, which has the potential for applying personalized gastro-retentive drug delivery in various medications.
Graphical abstract
fused deposition modeling, gastro-retentive drug delivery systems, personalized medicine, sustained release
Three-dimensional (3D) printing technology, also known as additive manufacturing, is a method of fabrication rapid prototyping (
Oral drug administration is the most widely used due to easy access, low costs, and good patient compliance (
Propranolol has several limitations, such as poor bioavailability (approximately 25%) due to the hepatic first-pass metabolism and a relatively short plasma half-life of 2 to 5 h (
Thus, this study aimed to develop a novel gastro-floating 3D printed device (GFD) containing propranolol gel for controlling drug release in the stomach, with different polymers between the device and gel formulation. PLA filament was used to fabricate GFD due to hydrophobic polymer to improve floating and sustained release ability. The GFD was designed to have an air chamber on the top of the GFD for buoyancy and opening channels located on the device’s side wall to overcome the lag time release problem. The various channel numbers (2–5 channels) of GFD were conducted for sustained release properties. Polyvinyl-pyrrolidone (PVP) was selected to prepare the propranolol gel because the PVP exhibits a slower release profile than PVA (
Propranolol HCl was supported by the Government Pharmaceutical Organization (GPO) (GPO, Thailand). PLA filament was purchased from Shenzhen eSun Industrial Co., Ltd. (Shenzhen, China). Polyvinyl-pyrrolidone (PVP) powder (MW ~1,300,000) and sodium chloride (NaCl) were purchased from Sigma-Aldrich (Steinheim, Germany). Hydrochloric acid fuming 37% w/w (HCl) used for the dissolution medium was obtained from Merck KGaA (Darmstadt, Germany). All other reagents used in this study were of analytical grade.
The GFD models were sketched by Autodesk® Fusion 360TM Student software (v. 2.0.7819) (Autodesk Inc., USA) and exported as a stereolithography (.stl) file. The GFD was designed with a flat-face plain tablet (diameter 14 mm, thickness 10 mm). For floating ability, an internal structure was designed with an air chamber at the top of the tablet (height = 3 mm). The GFD varied the number of empty channels (2, 3, 4, and 5 channels) at a side wall of the device. A cylindrical, empty shape with a radius of 4 mm was created to contain propranolol HCl gel to control the drug release rates. The dimension of the GFD is shown in Fig.
The dimension of GFD; A the dimension of the whole GFD; B the vertical cross-section of the GFD shows the location of the air chamber (2, 3, 4, and 5 channels); and C the internal structure by a horizontal cross-section of the device to show the pattern for a number of channels (2, 3, 4, and 5 channels).
The GFD were obtained using the slicer software used to set the printing in PrusaSlicer software (v.2.6.1), and a commercial FDM 3D printer (Prusa i3 MK3, Prusa Research S.R.O., Prague, Czech Republic) with an extruder head (nozzle diameter: 0.4 mm) and an extrusion temperature of 215 °C was used to fabricate the GFD. The PLA filaments, with a 1.75 ± 0.05 mm diameter, were used to feed the printed material for GFD fabrication. The printing time for speed while extruding was 45 mm/s, and the speed while traveling was set as 180 mm/s. The infill layer height was 0.2 mm, and the infill pattern and infill percentage were set with rectilinear and 15%, respectively.
The GFD appearance profile was investigated using a Dino-lite edge am 7915 mzt® digital microscope (AnMo Electronics Corporation, New Taipei City, Taiwan). The accurate weight of the tablet was determined by weighing every 20 pieces independently of each piece using the analytical balance and is given in mg as mean ± SD of 20 tablets. The tablets’ thickness, diameter, and channel diameter were measured using a digital caliper (Zhejiang Deqing Syntek Electronic Technology CO., LTD., Deqing, China).
Propranolol gel was prepared by dissolving propranolol and PVP in deionized water at a weight ratio of 6:5:9, respectively. Then heat at 80 °C and stir until completely dissolved. The propranolol gel was placed into a vacuum chamber to remove the air bubbles. Then, the drug gel was filled into the empty channel of the GFD using a syringe with a needle. The GFD-loaded drug gel was weighed using a digital balance, Sartorius® series-CP224S (Data Weighing Systems, Inc., Illinois, United States), to evaluate the weight of the drug gel. Then, the GFD-loaded drug gel was dried in a hot air oven at 60 °C for 12 h.
The floating properties of propranolol-loaded GFD were conducted with a dissolution tester (DT 720, ERWEKA GmbH, Heusenstamm, Germany). The HCl solutions (pH 1.2) at 37 ± 0.5 °C were selected to simulate the gastric environment, and the paddle rotation speed was set at 75 rpm. The floating lag time and total floating time were recorded.
According to USP dissolution apparatus II guidelines, the dissolution profiles were performed using a dissolution tester (DT 720, ERWEKA GmbH, Heusenstamm, Germany). In-vitro drug release profiles for the propranolol-loaded GFD and traditional propranolol tablet (n = 6) were placed into the vessel that contained HCl solution pH 1.2 (simulated gastric fluid (SGF), 900 mL) at the temperature of 37 ± 0.5 °C and a paddle rotation speed of 75 rpm. The samples (2 ml) were withdrawn from the dissolution media at each time point 5, 15, and 30 min, 1, 2, 4, 6, 8, 12, and 24 h. The solution was immediately replaced with 2 ml of freshly prepared medium to maintain the volume. The sample was filtered using 0.45 μm nylon. The drug content was measured by ultraviolet-visible (UV-vis) spectrophotometry analysis at λ = 292 nm using a multimode microplate reader (VICTOR® Nivo™ multimode plate readers, PerkinElmer).
The drug release kinetics were analyzed to investigate the effect of GFD geometry design and drug gel on the drug release profile. The experimental data were calculated and compared to the zero-order, first-order, and Higuchi models. The result was calculated using a correlation coefficient (R2) to determine once the equations were fitted with the drug release profile.
The experimental results were shown as the mean ± standard deviation (SD) for triplicate samples. The data was then analyzed using a student’s t-test. Differences were considered statistically significant when p < 0.05.
The GFDs were fabricated using FDM with PLA. A digital microscope was used to evaluate the appearance and morphology of the printed tablets. The appearance and morphology of the GFDs and propranolol-loaded GFDs are shown in Fig.
The weight variation of GFD was measured using an analytical balance, and the results are shown in Table
The dimensions and weight variation of the GFD and the weight variation of propranolol-loaded GFD and propranolol gel.
| Number of channels | Diameter (mm) | Height (mm) | Channel diameter (mm) | Weight of GFD (n = 20) (mg) | Weight of propranolol-loaded GFD (n = 20) (mg) | Weight of propranolol gel (n = 20) (mg) |
|---|---|---|---|---|---|---|
| 2 | 14.05 ± 0.03 | 10.04 ± 0.03 | 4.04 ± 0.02 | 954.09 ± 0.30 | 1140.79 ± 0.31 | 186.70 ± 0.01 |
| 3 | 14.04 ± 0.04 | 10.01 ± 0.03 | 4.03 ± 0.03 | 952.10 ± 0.26 | 1209.30 ± 0.27 | 257.20 ± 0.01 |
| 4 | 14.01 ± 0.05 | 10.06 ± 0.02 | 4.04 ± 0.04 | 943.60 ± 0.26 | 1272.00 ± 0.29 | 328.40 ± 0.03 |
| 5 | 14.04 ± 0.02 | 10.04 ± 0.03 | 4.06 ± 0.03 | 920.90 ± 0.23 | 1304.90 ± 0.29 | 384.00 ± 0.06 |
The floating ability of propranolol-loaded GFD in HCl buffer (pH 1.2) exhibited that all formulations float for more than 24 h. This is because the inner structure design of 3D-printed tablets presented an air chamber inside for floating properties. The buoyancy characteristic of GFD was maintaining an upright orientation with an upper air chamber of GFD, and the propranolol gel was immersed in the medium solution over floating time. This agrees with the previous article, which found that the gastro-floating 3D printed device from PLA filament could float more than 24 h with the in vitro floating ability (pH 1.2). In addition, the in vivo floating ability of the PLA 3D-printed device in beagle dogs showed that the device presented in the small intestine at 24 h and disappeared at 48 h after oral administration (
The in-vitro drug release of propranolol HCl commercial tablets and propranolol-loaded GFD was evaluated using dissolution apparatus II. The results are presented in Fig.
The dissolution results of propranolol-loaded GFD showed sustained release profiles. The difference in the number of channels is important to the drug release rate. The results found that the 2 and 3 channels of GFD exhibited a slow-release rate that achieved more than 90% accumulative release after 8 h. In comparison, the 4 and 5 channels of printed tablets showed a fast release profile of approximately 90% accumulative release at 6 h. These results were consistent with the previous article, which designed the drug release channel for various sizes. The result showed that when the interface between the drug and medium solution was decreased, the rate of drug release was decreased (
In addition, the type of filament used to print GFD is important to the dissolution rate of the drug. PLA is a hydrophobic polymer that can maintain the surface area of the drug in contact with a medium (
The release kinetics of the propranolol from GFD with 4 and 5 channels were evaluated from 0 to 6 h because propranolol was completely released in 6 h. On the other hand, the propranolol-loaded GFD with 2 and 3 channels was completely released at 8 h. Thus, the time interval of 0–8 h was used to analyze the release kinetics. The release kinetics, including zero-order (
The novel-designed GFDs were successfully fabricated with an FDM 3D printer using PLA, and the propranolol gel could be loaded into GFDs using a syringe. The present study showed that the drug’s potency in gel formulation was easily varied for personalization. Moreover, the GFDs exhibited floating ability via the air chamber. Propranolol-loaded GFPs provided sustained release properties without the lag time, which sustained times depending on the number of channels, which were 6 and 8 h for 4–5 channels and 2–3 channels, respectively. The GFD with 2 channels was fit for the zero-order kinetics release model with the highest R2 value. Therefore, GFDs might be a promising strategy to apply to other drugs for personalized gastro-retentive drug delivery systems.
We would like to thank the Faculty of Pharmacy, Silpakorn University, and undergraduate students, including Natchrintorn Tranitapiwit and Pornwachira Jumpangern, for processing assistance.
Conflict of interest
The authors have declared that no competing interests exist.
Ethical statements
The authors declared that no clinical trials were used in the present study.
The authors declared that no experiments on humans or human tissues were performed for the present study.
The authors declared that no informed consent was obtained from the humans, donors or donors’ representatives participating in the study.
The authors declared that no experiments on animals were performed for the present study.
The authors declared that no commercially available immortalised human and animal cell lines were used in the present study.
Funding
This research project is funded by the National Research Council of Thailand (NRCT) (Contact No. N41A661139 and N42A660847).
Author contributions
Dareena Jaiseri: Data curation, Methodology, Investigation, Writing – Original draft preparation, Funding acquisition. Supusson Pengnam: Writing – review & editing Investigation. Praneet Opanasopit: Methodology, Visualization, Funding acquisition, Formal Analysis. Prasopchai Patrojanasophon: Formal Analysis. Tanasait Ngawhirunpat: Formal Analysis. Theerasak Rojanarata: Formal Analysis. Teeratas Kansom: Revised the manuscript. Thapakorn Charoenying: Conceptualization, Methodology, Validation, Visualization, Writing – review & editing, Supervision, Project administration, Funding acquisition.
Author ORCIDs
Dareena Jaiseri https://orcid.org/0009-0005-3866-8879
Supusson Pengnam https://orcid.org/0000-0003-4664-0276
Praneet Opanasopit https://orcid.org/0000-0002-4878-2529
Tanasait Ngawhirunpat https://orcid.org/0000-0003-4260-6097
Theerasak Rojanarata https://orcid.org/0000-0002-5309-1896
Prasopchai Patrojanasophon https://orcid.org/0000-0002-4974-4532
Teeratas Kansom https://orcid.org/0000-0002-3014-6807
Thapakorn Charoenying https://orcid.org/0000-0003-2419-1676
Data availability
All of the data that support the findings of this study are available in the main text.