Research Article |
Corresponding author: Teuku Nanda Saifullah Sulaiman ( tn_saifullah@ugm.ac.id ) Academic editor: Denitsa Momekova
© 2023 Viviane Annisa, Teuku Nanda Saifullah Sulaiman, Akhmad Kharis Nugroho, Agung Endro Nugroho.
This is an open access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.
Citation:
Annisa V, Sulaiman TNS, Nugroho AK, Nugroho AE (2023) A novel formulation of ketoconazole entrapped in alginate with anionic polymer beads for solubility enhancement: Preparation and characterization. Pharmacia 70(4): 1423-1438. https://doi.org/10.3897/pharmacia.70.e108120
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Ketoconazole has low solubility in intestinal pH, whereas drug absorption is largest in the small intestine, which can reduce the bioavailability of the drug. Alginate can be combined with a suitable polymer and cross-linked with divalent ions and another polymer to enhance the solubility of the drug. Ketoconazole could be loaded into a matrix polymer consisting of alginate and anionic polymer through hydrogen bonds formed with the N atom of the ketoconazole. The method employed to produce ketoconazole beads involved ionic gelation with CaCl2 as a cross- linking agent, and various polymer combinations were used: alginate 100:0 (AL100), alginate:pectin 75:25 (AP75) and 50:50 (AP50), alginate:gum acacia 75:25 (AG75) and 50:50 (AG50), and alginate:carrageenan 75:25 (AK75) and 50:50 (AK50). The beads were characterized by using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), Fourier transform infrared (FT-IR), X-ray diffraction (XRD), swelling study, in vitro drug release study, and solubility determination. The incorporation of ketoconazole into combination matrices of AL100, AG75, AP75, AP50, and AK75 resulted in significantly higher solubility in FaSSIF-2X (Fasted State Simulated Intestinal Fluid) at pH 6.5 compared to pure ketoconazole.
anionic polymer, solubility, encapsulated, beads, ketoconazole
Ketoconazole is classified as BCS Class IIb due to its low solubility. Its solubility increases in low pH or stomach pH (pH 1-3) (
Alginate is widely used to produce cross-linked hydrogels for drug delivery. Polymer-based delivery systems can address certain limitations by improving the solubility of the drug. However, biopolymer materials are often characterized by poor mechanical properties. Nevertheless, cross-linked alginate is usually fragile (
solution is dropwise added to a divalent cation solution. Ionotropic gelation is widely used for producing beads and can be achieved by injecting the formulation solution through a syringe into a dilute CaCl2 solution (
Valence cations, such as calcium from CaCl2 salts, can interact with the negative groups of polymers, including hydroxyl, carboxyl, amino, and sulfate groups, through hydrogen bonds. The addition of calcium ions can enhance the mechanical strength of the polymer combination (
In this study, the development of ketoconazole entrapped in alginate-pectin, alginate-gum acacia, and alginate-carrageenan-based hydrogel beads was prepared by ionic gelation to increase the solubility of ketoconazole. The method employed to produce ketoconazole beads involved ionic gelation with CaCl2 as a cross-linking agent, and polymers combination were used: alginate 100:0 (AL100), alginate:pectin 75:25 (AP75) and 50:50 (AP50), alginate:gum acacia 75:25 (AG75) and 50:50 (AG50), and alginate:carrageenan 75:25 (AK75) and 50:50 (AK50). The beads were characterized using Differential Scanning Calorimetry (DSC), Scanning Electron Microscopy (SEM), Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD), swelling study, and in vitro drug release study.
Ketoconazole was obtained from PT. Kimia Farma, Indonesia. Sodium alginate (origin from brown seaweed, viscosity of 1% is 150 mPa, pH 7.3) was manufactured by Shandong Jiejing Group Corporation, gum acacia (origin from the stems and branches of Acacia Senegal, viscosity of 1% is 12.4 mPa, pH 5.0) by Spectrum Chemical MFG Corporation, pectin (origin from citrus peel, viscosity of 1% is 8.7 mPa, pH 3.4) by Danisco USA Inc, kappa-carrageenan (origin from red algae, viscosity of 0.5% is 35.7 mPa, pH 7.9) by Top P&P Co, CaCl2 by PT. Smart-Lab Indonesia and deionized water was supplied from CV. Alfa Kimia, SGF (Simulated Gastric Fluid) medium consisting of NaCl, HCl, and water, FaSSIF-2X (Fasted State Simulated Intestinal Fluid) consisting of NaH2PO4, NaCl, Lecithin, Sodium taurocholate, and water. This study used FaSSIF-2X as a double concentration of FaSSIF composition. All chemical materials were supplied from Merck.
SGF (Simulated Gastric Fluid) medium was prepared by dissolving 1.6 g of pepsin and 1.0 g NaCl in 500 mL water, then stirring for 30 minutes until homogen. Add 3.5 mL of HCl to the mixture, stirring for 30 minutes. Then, measure the pH of the mixture and adjust with 2M NaOH to get a pH of 2.0. The mixture was put into a 500 mL measuring flask and added with distilled water until the mark, then sonicated for 10 minutes.
FaSSIF-2X (Fasted State Simulated Intestinal Fluid) medium was prepared by dissolving 4.43 g NaH2PO4 and 2.265 g NaCl into 500 mL water, stirring for 10 minutes until homogen. Added 0.24 g of lecithin to the mixed solution, then stirred for 20 minutes until homogeneous. Added 0.8 g Sodium Taurocholate to the mixture, then stirred for 20 minutes until homogeneous. Then, measure the pH of the mixture and adjust it with 2M NaOH to get a pH of 6.5. The mixture was put into a 500 mL volumetric flask, distilled water was added to the mark, and then sonicated for 10 minutes.
The polymer solution was prepared by accurately weighing1.0 g for alginate (AL) / gum acacia (GA) / pectin (PC) powder and 0.5 g carrageenan (CR) powder into 100 mL deionized water with continuous stirring for 30 min, 50 °C to obtained alginate 1%w/v, gum acacia 1%w/v, pectin 1%w/v, and carrageenan 0.5%w/v. The alginate solution was mixed with another polymer solution in the following ratios:25:75, 50:50, 75:25, and 100:0 v/v to obtain a final mass of 15.0 g (Table
The physical size of beads was determined by directly looking at 5 pieces of beads at the scale bar of rules.
The scanning electron microscopy (SEM) of bead imaging was performed using a JSM- 6510LA instrument, JEOL Ltd Japan. The SEM instrument has a resolution of 1–10 nm, allowing for detailed observation of the surface morphology of the samples. The samples were placed on metal stubs, and the photomicrographs were taken at different magnifications.
The beads were analyzed by Thermo Scientific Nicolet i50 (Madison, USA) with ATR accessories. Spectral scanning was measured between the wavelength region 4000 to 600 cm-1.
Differential scanning calorimetry (DSC) measurements were performed using the DSC-60 Plus Shimadzu, Japan. The samples were heated in a closed aluminum pan starting from 30 °C with a flow rate of 10 °C/min. The measurements were carried out to investigate the thermal properties of the samples.
X-ray diffractograms of the samples were recorded using an X-ray diffractometer (Rigaku Miniplex600, Tokyo, Japan). The instrument was operated with a continuous scanning range of 4 to 80 thetas.
Samples of ketoconazole beads weighed approximately 50 mg and were then crushed with a mortar and stamper. Methanol was added as much as 10 mL, then stirred for 1 hour, 300 rpm. Determination of ketoconazole concentration used the HPLC analysis method. The drug loading of ketoconazole in alginate/pectin, alginate/gum acacia, or alginate/carrageenan beads was calculated by the formula shown in Eq. 1.
(1)
where LA is the actual quantity of drug in beads and LT is the initial weight of beads.
Swelling tests were conducted using SGF (Simulated Gastric Fluid) at pH 2.0 and FaSSIF- 2X (Fasted State Simulated Intestinal Fluid) at pH 6.5. Three dried ketoconazole beads (Wd) were placed in the wells of a 24-well microplate containing 2 mL of media. The microplate was placed in the incubator shaker at 37 °C for 5 hours. The beads in the hole were weighed at 1, 2, 3, 4, and 5 hours. The beads were drained using filter paper before being weighed (Wt). The swelling ratio (%SR) was determined using Eq. 2.
(2)
Ketoconazole sample beads were weighted, equivalent to approximately 10.0 mg of ketoconazole. We selected 10 mg ketoconazole because the dissolution medium we used was 1/20 of the normal volume medium, so we scaled down the dose 1/20 too, which was 200 mg to 10 mg. The method for dissolution testing used magnetic stirring because we used a small-scale approach. The sample was dissolved in 50 mL of SGF at pH 2.0, which served as the dissolution medium. Stirring was carried out using a stirrer at 100 rpm. At 15, 30, 60, 90, 120, 150, and 180 minutes, 500 µL samples were withdrawn and transferred to 1.5 mL microtubes. The volume was refilled with 500 µL of SGF pH 2.0 as much after each sampling. Acetonitrile was added to the samples in a 1:1 ratio. Determination of ketoconazole concentration used the HPLC analysis method.
According to the dissolution profile data, a kinetic model analysis was conducted to determine the most suitable kinetic model. Dissolution program performed by DDSolver modeling using a non-linear regression approach, including first-order, Korsmeyer-Peppas, Higuchi, and Hixson-Crowell models. The input for dissolution data consisted of corrected ketoconazole dissolution levels (%) and dissolution time (minutes). Determination of the dissolution model of ketoconazole beads uses the parameter R2, where the highest R2 value indicates the best fit of the model (
The solubility test was carried out using the standard shake flask method by adding an excess of the active drug substance (10 mg for ketoconazole powder and the equivalent of 10 mg for ketoconazole beads) into a test tube containing 2 mL of FaSSIF-2X medium pH 6.5, then vortexed for 30 seconds. The test tube was placed in the incubator shaker at 37 °C for 5 hours. When finished, let it sit for a while until the precipitate drops. Determination of ketoconazole concentration used the HPLC analysis method.
The chromatography system comprised an Elite LaChrom HPLC, a Hitachi UV-Vis detector L- 2420, and a Hitachi pump L-2130. A Phenomenex Luna column (250 x 4.6 mm, 5 µm) was utilized. The mobile phase consisted of an acetonitrile:water mixture with 0.15% TEA (50:50). The injection volume was 20 µL. Detection occurred at a wavelength of 232 nm, while the flow rate was set at 1 mL/min. Before analysis, all samples were filtered through a 0.45 µm nylon filter.
In this study, ketoconazole beads were formulated using a combination of alginate-gum (AG), alginate-pectin (AP), and alginate-carrageenan (AK) polymers with respective ratios of 75:25, 50:50, and 25:75. The successful bead formulations include AL100, AP75, AP50, AG75, AG50, AK75, and AK50. The resulting wet beads are depicted as white balls. The wet beads (Fig.
Visualization of wet ketoconazole beads before drying by direct photo. AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AG25 (alginate:gum acacia 25:75), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AP25 (alginate:pectin 25:75), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50), AL100 (alginate 100).
Visualization of dried ketoconazole beads after drying by direct photo. AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50), and AL100 (alginate 100).
SEM testing was carried out to determine the morphological characteristics of the surface of ketoconazole beads. As shown in Fig.
SEM micrographs of AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50) with magnified at 50×, 500, 100×, 2000×, 5000×, dan 10000×.
FT-IR testing was conducted to analyze the specific interactions formed and their impact on precipitation. The samples used in the analysis included single polymer powders, pure ketoconazole powders, polymer combination beads, and ketoconazole beads. Ketoconazole possesses a donor group (NH-) and a receptor group (-O-) that can engage in hydrogen bonding interactions with polymers. In the spectra of ketoconazole beads, there was a wide peak -OH at ~3400 cm-1 (Fig.
FTIR spectra of a. Sole polymer; b. Polymer combination without drug, dan; c. Drug loaded in a combination of polymer (beads ketoconazole). KTZ (ketoconazole), AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50).
The spectrum of ketoconazole beads exhibits a broader peak at wave number 1654 cm-1 (COO-) (Fig.
DSC testing was conducted to analyze the thermal profile of single polymer powder samples, pure ketoconazole powder, polymer combination beads, and ketoconazole beads. The results of the DSC test revealed the presence of an endothermic peak in all samples (Fig.
DSC thermograms of a. Sole polymer; b. Polymer combination without drug, dan; c. Drug loaded in a combination of polymer (beads ketoconazole). KTZ (ketoconazole), AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50).
There is a slight shift in the endothermic peak from the polymer combination of the ketoconazole beads. The peak of the ketoconazole is observed at a lower temperature, indicating the development after adding the drug, which causes the free volume in the matrix to increase. At the peak of ketoconazole, a melting point of 153.23 °C was obtained. These results are consistent with ketoconazole, which has one sharp endothermic peak at a melting point of 154 °C (
XRPD testing is carried out to obtain basic information about a material’s crystal structure and properties. In this study, the ketoconazole diffraction pattern (Fig.
X-ray diffraction spectra of a. Sole polymer and b. Drug loaded in a combination of polymer (beads ketoconazole). KTZ (ketoconazole), AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50).
The electrostatic interaction between carboxyl groups in the polymer-ketoconazole combination can disrupt the original structure of the polymer and the drug, weakening the previous crystal structure arrangement (
The drug loading percentage data of ketoconazole beads is shown in Table
Swelling testing in this study was conducted to determine the effect of the external medium pH on the swelling ability of ketoconazole beads. The percentage of swelling ratio (%SR) of the beads was measured in SGF media at pH 2.0 and FaSSIF-2X at pH 6.5. The swelling test on dry beads is related to the hydration of the hydrophilic groups in the alginate combination with other polymers. The liquid from the medium permeates the beads, filling the inert pores between the polymer chains. The %SR data are shown in Fig.
Swelling profile of ketoconazole beads in a. SGF pH 2.0 and b. FaSSIF-2X pH 6.5. AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50). Data are expressed as mean ±SD (n=3).
Dissolution testing in this study was conducted to predict drug performance in vivo. An acidic medium was chosen based on Indonesian Pharmacopoeia V, which utilizes acidic media to assess the dissolution of ketoconazole (
Fig.
In vitro drug release profile in SGF pH 2.0. AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50). Data are expressed as mean ±SD (n=3).
The analysis of curve fitting for ketoconazole beads analysis results in SGF medium pH 2.0 (Table
Sample | Dissolution model | |||
---|---|---|---|---|
Korsmeyer- Peppas | First Order | Higuchi | Hixson- Crowell | |
AL100 | 0.9839±0.00 | 0.9599±0.01 | 0.7990±0.08 | 0.8663±0.07 |
AG75 | 0.9773±0.00 | 0.9703±0.02 | 0.8094±0.02 | 0.9024±0.03 |
AG50 | 0.9856±0.01 | 0.9431±0.04 | 0.9164±0.02 | 0.9058±0.07 |
AP75 | 0.9718±0.02 | 0.9641±0.03 | 0.8383±0.11 | 0.9083±0.05 |
AP50 | 0.9849±0.01 | 0.9229±0.04 | 0.8882±0.03 | 0.9200±0.03 |
AK75 | 0.9537±0.01 | 0.9506±0.02 | 0.7705±0.05 | 0.8663±0.04 |
AK50 | 0.9585±0.02 | 0.9255±0.05 | 0.9217±0.04 | 0.9026±0.09 |
In this study, the solubility medium used was FaSSIF-2X, representing drug solubility in the intestinal environment (Fig.
Solubility results of KTZ (ketoconazole), AL100 (alginate 100), AG75 (alginate:gum acacia 75:25), AG50 (alginate:gum acacia 50:50), AP75 (alginate:pectin 75:25), AP50 (alginate:pectin 50:50), AK75 (alginate:carrageenan 75:25), AK50 (alginate:carrageenan 50:50) in FaSSIF-2X pH 6.5. Data are expressed as mean ±SD (n=3). *not significant differences at p>0.05 from KTZ.
Ketoconazole could be loaded into a matrix polymer consisting of alginate and anionic polymer through hydrogen bonds formed with the N atom of the ketoconazole. The negatively charged groups of the polymer can interact with ketoconazole through hydrogen bonds from the N atom of the ketoconazole imidazole ring or the ketoconazole acetyl group (
The strength of the bonds between alginate and the other polysaccharides decreases with a lower alginate ratio. Alginate plays a crucial role in forming a polymer network to create beads. The physical properties of the AK50 beads were not strong, but they were continued for drying and then characterized. Combining alginate and the other polysaccharides with a lower alginate ratio results in weaker and less dense beads. When the drug, in combination with alginate with other polysaccharides, was dropped into CaCl2, ionic cross-linking occurred between the sodium alginate chains. During this process, Ca2+ displaces Na2+ ions from sodium alginate on the carboxylate group, and the second sodium alginate chain binds to Ca2+ to form a bridge. Subsequently, Ca2+ co-occupies two other alginate chains, forming an encapsulating matrix with drugs (
In this study, AG25, AP25, and AK25 beads were not dried as they did not form firmly, so the SEM test was not carried out.
The SEM results of AP75 beads show that their surface has a rigid structure compared to AP50. In a study by Koo, et al, AP80 produced a smoother surface than AL100, AP60, AP40, and AP80 (
The SEM analysis of AG75 beads showed a surface with a rigid structure compared to AG50. This rigid structure indicates that the beads have a good controlled drug release ability. This finding aligns with research conducted by Tsai, et al who reported that a gum acacia:alginate ratio of 25:75 resulted in the roughest surface and the most rigid structure. Furthermore, an increase in the ratio of gum acacia causes the surface of the beads to become rougher at first, then smooth again (
The SEM analysis of AK75 and AK50 beads revealed a porous surface with a network-like appearance. The higher the composition of carrageenan, the higher the porosity of the beads, making it easier for the drug to enter the beads (
No drug crystals were discovered on the surface of any of the ketoconazole beads, according to the SEM examination results. According to Benfattoum et al, this suggests that the drug molecules have been evenly distributed throughout the polymer matrix (
In the swelling study with SGF pH 2.0 medium, the carboxyl group (COO-) of alginate/pectin/gum acacia/carrageenan (Fig.
In the swelling study with FaSSIF pH 6.5 medium, carboxyl groups (COO-) of alginate/pectin/gum acacia/carrageenan (Fig.
Medium in both as only one alkaline (FaSSIF-2X pH 6.5) and only one acidic medium (SGF pH 2.0) was used. In the stomach, the ketoconazole beads remained intact despite acidic pH. Combining alginate and the other polysaccharides in the beads as drug precipitation inhibitors can inhibit drug precipitation when it enters the small intestine.
The dissolution test in this study utilized a reduced scale compared to the standard normal scale dissolution test. The decision to use small-scale testing was chosen to be more efficient in biorelevant media, as it is quite expensive and difficult to obtain since it must be imported. Additionally, using a reduced scale can reduce the number of samples needed for testing (
The polymer employed in this study is hydrophilic, resulting in similar dissolution profiles among the combinations of alginate and other polymers. The component ratio of alginate/gum acacia, alginate/pectin, or alginate/carrageenan affects the dissolution rate of ketoconazole beads. The hydrophilic nature of the polysaccharide polymer used in the manufacture of ketoconazole beads also contributes to increasing the rate of dissolution because it can enhance the wettability of the drug (
Ketoconazole dissolved from the beads by more than 80% at 60 minutes. However, the dissolution requirement for ketoconazole tablets in Indonesian Pharmacopoeia V is that within 30 minutes, 80% should be dissolved (
The Korsmeyer-Peppas model is used to describe drug release from polymer systems controlled by a diffusion mechanism for sustained-release drugs (
The drug in the polymer matrix system is a controlled release. When the beads are exposed to the dissolution medium, drug release is modulated by diffusion through the swelling matrix and dissolution/erosion of the matrix. The process of swelling, dissolution, and erosion is very complex and the rate of drug release decreases with increasing thickness of the matrix (
The solubility test conducted in this study aimed at determining the solubility of ketoconazole beads in the small intestine environment. Intestinal solubility is a critical biopharmaceutical attribute that describes drug absorption after oral administration (
Research on the solubility of ketoconazole using FaSSIF-2X media has not been found in previous studies. FaSSIF-2X was chosen because it has a higher concentration of phosphate buffer to maintain pH due to changes in pH from gastric juice to small intestinal fluid (
When comparing the solubility of ketoconazole in phosphate buffer medium pH 6.8, which is 1.84 ± 0.1 µg/mL (
Dahlgren et al and Kalantzi et al, reported that the solubility of ketoconazole in Human Intestinal Fluid (HIF) was 28 µg/mL (
Using alginate as a bead composition can overcome the problem of poor solubility of ketoconazole in a higher pH environment. Alginate exhibits slow solubility in acidic pH, forming insoluble alginic acid precipitates, while it dissolves more readily in alkaline pH. The contrasting solubility of drugs and polymers can mutually compensate for each other’s shortcomings by having opposite solubility (
According to the results of this study, the formulation of ketoconazole beads cross-linked with alginate-pectin, alginate-gum acacia, and alginate-carrageenan shows promising characteristics for enhancing solubility of ketoconazole. The physicochemical characterization confirms the formation of ketoconazole beads, an indication of successful loading in the matrix polymer. The results of the solubility test of ketoconazole beads in FaSSIF-2X media at pH 6.5 showed that AL100, AG75, AP75, AP50, and AK75 significantly exhibited higher solubility than pure ketoconazole, whereas AG50 and AK50 did not show significant improvements. Previous studies have already been conducted on using alginate as a polymer to improve the solubility of poorly soluble drugs. Alginate plays an important role in increasing the solubility of ketoconazole in basic pH conditions due to its good solubility in such conditions. However, it is worth noting that alginate is insoluble at acidic pH and forms a precipitate. The differing solubility properties of the drug and polymer can complement each other’s limitations by having opposing solubility characteristics.
The authors would like to acknowledge the financial support by the Grant Programme of the Faculty of Pharmacy Universitas Gadjah Mada and the State Ministry of Research and Technology under the Master Program of Education Leading to Doctoral Degree for Excellent Graduates (PMDSU) program, Indonesia.